Self-limiting temperature heating cable VS constant power heating cable How to choose?
1. Comparison of working principles
Self-regulating heating cable:
Principle: Using positive temperature coefficient (PTC) material, the resistance increases with the temperature, and the power automatically decreases when the set temperature is reached, thus achieving self-regulation.
Features: Good temperature uniformity, no local overheating, no need for thermostat (can be used in combination to save energy).
Scenario: Applications that do not require high temperature accuracy, such as pipeline antifreeze, roof snow melting, and floor insulation.
Principle: Constant resistance, fixed power per unit length, and an external thermostat is required to adjust the temperature.
Features: Stable output, but precise temperature control is required, otherwise local overheating is prone to occur.
Applicable scenarios: Industrial equipment that requires constant heating, floor heating in large buildings (such as shopping malls, warehouses), etc.
2. Main selection factors
Factors Self-limiting temperature cable Constant power cable
Initial investment cost: high (composite material technology); weak (simple structure)
Operational energy efficiency: more energy-saving (automatic power regulation); thermostat required, otherwise energy may be wasted
Installation complexity: simple (can overlap, no strict spacing requirements); complex (fixed spacing is required to avoid overheating)
Maintenance requirements: low (self-protection function); high (depends on the reliability of the thermostat)
Temperature uniformity: better (automatic balance); depends on the accuracy of the thermostat
Lifespan: shorter (PTC material ages faster); longer (metal resistance wire is more durable)
3. Selection recommendations
Choose a self-limiting temperature cable in the following situations:
Non-continuous use scenarios, such as antifreeze, snow melting, etc.;
Complex installation space (such as curved pipes, roofs);
Sufficient budget, energy saving is a priority;
Sensitivity to overheating hazards (such as flammable environments).
Situations for choosing constant power cables:
Require long-term stable heating (such as industrial processes);
Uniform heating over a large area (with professional temperature control systems);
Limited initial budget and strong maintenance capabilities;
High temperature resistance requirements (self-limiting temperature cables generally have poor low temperature resistance).
4. Notes
Safety: Constant power cables must be used with a thermostat to prevent overheating; self-limiting temperature cables are safer but must still meet electrical specifications.
Energy efficiency certification: In long-term use scenarios, the energy-saving benefits of self-limiting temperature cables can offset their higher initial investment.
Professional design: For complex systems, it is recommended to consult an engineer to ensure that the cable power matches the heat load.
Evaluate the above factors according to actual needs, generally giving priority to safety, long-term costs, and applicability.